Advancements in automation are making intralogistics more accessible to small and medium-sized businesses, both economically and operationally. This is precisely the aim of the new innovation presented by Igus at the German Motek 2024 trade fair: ReBeL Move, an AMR vehicle integrated with a cobot, designed to move autonomously within warehouses, transporting goods without the need for an operator. Thanks to the integration of the ReBeL cobot, made from high-performance plastic, the system becomes a valuable ally for material picking and placement operations.
One of the key advantages of ReBeL Move, making it particularly suitable for small and medium-sized enterprises, is its quick installation and commissioning, which require only one hour and no advanced IT skills. Igus explains that its objective is to break down the barriers that still prevent many companies from adopting automation, offering an intuitive, cost-effective system that quickly pays for itself. According to the company, the investment can be recouped within twelve months, thanks to operational cost savings and increased efficiency in intralogistics management.
The new autonomous vehicle from Igus is designed to transport small containers measuring 60x40 cm and 30x40 cm, with a payload capacity of up to 50 kilograms. It moves at a maximum speed of 1.5 m/s and is powered by a battery that provides over eight hours of autonomy, with a charging time of less than two hours. When integrated with the ReBeL cobot, this system enables even more advanced picking and placement operations. The articulated arm, constructed from high-performance plastic, weighs just 8.2 kg, has a payload capacity of 2 kilograms, and a reach of 664 mm. Igus states that its cost is up to five times lower than traditional metal models.
To install the automated system, an operator initially guides it along the desired routes using a manual controller. During this phase, a 360° camera and SLAM technology allow ReBeL Move to automatically create a digital map of the environment. Once mapping is complete, the operator can use a tablet to define workstations and waiting points, restricted areas (such as staircases or lifts), and zones where the robot must reduce speed to avoid interfering with personnel. The system does not require the installation of tracks or ground guide lines, as it uses reflectors and cameras to recognise destinations.
A dedicated software solution enables the management of multiple AMRs simultaneously, improving material handling and ensuring synchronised operations between different robots. Igus highlights that basic tasks can be configured in just fifteen minutes. Even integration into more complex IT environments, such as those involving communication between the robot and other company systems (such as automatic shutters), is simplified through REST API and IoT interfaces.
